Indústria alimentar e de bebidas
Kaifeng é um fabricante profissional de máquinas de plástico que integra a investigação e desenvolvimento, fabrico e venda de máquinas periféricas de plástico.
The food and beverage industry demands extremely high standards for hygiene, safety, and temperature control in packaging processes. With over 10 years of experience in plastic auxiliary equipment, Kaifeng Machinery centers on the central feeding system, integrating plastic dryers, industrial chillers, dust-free hopper loaders, three-in-one dehumidifiers, and other equipment. We provide a one-stop automated solution for raw material conveying, drying, mixing, and molding of food-grade plastic packaging (bottle preforms, bottle caps, containers). The entire process is closed and dust-free, meeting GMP clean standards and ensuring the highest level of food safety and quality.
Core Requirements
1. Sanitary level
The production equipment must comply with the food contact grade FDA/GB standards, with a smooth surface that is easy to clean and has no dead corner residue.
2. Product safety
The moisture content of the raw materials after drying is ≤0.02% to avoid bubbles and odors during high-temperature molding.
3. Precise control of temperature and humidity
Ambient temperature ±1°C, relative humidity ≤30%, to ensure the stability of the crystallinity of resins such as PET/PP.
Pain Point
Food safety standards
Traditional open loading is prone to introducing insects and dust, resulting in excessive total colony counts, which can compromise the safety and quality of food and beverage packaging.
Bacterial breeding
High moisture content in raw materials can lead to mycotoxin growth in environments above 30°C, posing a risk to the safety of food and beverage products.
Energy consumption cost
Independent operation of dryers and chillers leads to high electricity consumption, accounting for over 35% of total costs, which can impact the overall efficiency and sustainability of the packaging process.
Solutions in Food and Beverage Industry
Solution Overview
To address the critical needs of the food and beverage packaging industry, Kaifeng Machinery has developed advanced solutions that prioritize hygiene, efficiency, and sustainability. Our systems feature closed dust-free feeding, integrated dehumidification and drying, and energy-saving joint control, all designed to ensure the highest quality and safety standards while optimizing production processes.
Solution details
Closed dust-free feeding
The central feeding system uses stainless steel sealed pipes with HEPA filtration, achieving a colony count of ≤10 CFU/g, ensuring a clean and safe environment for food and beverage packaging materials.
Three-in-one dehumidification and drying
Integrated pre-drying, dehumidification, and conveying functions with a dew point of -40°C, inhibiting bacterial growth and ensuring the safety and quality of food and beverage packaging materials.
Energy-saving joint control
The system automatically adjusts the power of chillers and dryers based on production line needs, reducing overall energy consumption by 15%, enhancing the sustainability and efficiency of the packaging process.
Advantages in Recycling and Waste Management
Global Service and Strong Client Endorsement
Global Service and Strong Client Endorsement Our equipment is exported to over 20 countries and regions across Europe, the Americas, Africa, and Southeast Asia. With more than 500 corporate clients worldwide and a repurchase rate of 85%, we have built a solid global network and a trusted industry reputation.
Wide Range of Applications
Wide Range of Applications Our products and solutions are widely applied across diverse industries, such as plastic processing, recycling and waste management, chemical and pharmaceutical manufacturing, food and beverage production, HVAC and refrigeration, and rubber and composite manufacturing—demonstrating exceptional adaptability.
Extensive Industry Coverage
We have a strong presence in the plastic auxiliary equipment sector, offering a complete portfolio that spans heat and cold exchange, crushing and recycling, mixing and dosing, dehumidifying and drying, as well as feeding and conveying systems. Our broad product range is designed to meet the demands of various production stages.
Consistent Quality and Long Service Life
Operating under the ISO9001 international quality management system, we use high-quality materials such as hardened alloy blades and copper-core motors. Combined with advanced inspection equipment, these ensure stable performance and extend equipment lifespan by up to 50%.
Competitive Pricing and Flexible Customization
Competitive Pricing and Flexible Customization With a focus on value, our products are priced 10%–15% lower than comparable equipment without compromising quality. We offer tailored customization, flexible payment options, and long-term warranties to maximize return on investment for our clients.
Advanced R&D and Technical Expertise
Advanced R&D and Technical Expertise We operate a dedicated R&D center and technology department, equipped with modern production lines and advanced testing systems. Our experienced engineers constantly improve product performance and develop new solutions tailored to market demands.
Processable plastic types
PP
PP
PVC
PVC
PE
PE
PC
PC
PS
PS
PET
PET
Equipamentos obrigatórios
Equipamento de permuta de calor e frio
Utilizado para o controlo da temperatura na moldagem por injeção, extrusão e outros processos.
Equipamento de desumidificação e secagem
Assegurar a secagem das matérias-primas e melhorar a qualidade dos produtos.
Obter uma solução personalizada
Como um fabricante profissional de máquinas para plástico, damos as boas-vindas a todos os tipos de consultas.
Contact US
FAQ
Is the system compatible with existing injection molding/blow molding machines?
The system supports interfaces of mainstream brands (such as HUSKY and SIDEL) and provides customized adapters without the need to modify the host machine, ensuring seamless integration into existing food and beverage packaging lines.
How can I verify that the drying effect meets the standard?
Equipped with a standard online dew point meter, the system displays moisture content data in real-time and generates batch reports for audit purposes, ensuring that the drying process meets the stringent standards required for food and beverage packaging.
What is the cleaning cycle and verification method?
Food-grade pipelines should be cleaned with ozone water after each shift. We provide CIP cleaning procedures and residual detection report templates to ensure that the equipment meets the highest hygiene standards for food and beverage packaging.
Does it support fast switching of multiple recipes?
The system can preset up to 10 sets of recipe parameters, with a switching time of less than 5 minutes to prevent cross-contamination, ensuring the flexibility and efficiency required for diverse food and beverage packaging operations.
What is the return on investment (ROI) cycle?
Based on 10 production lines, the system saves on labor and energy consumption costs, with a payback period of approximately 18 months. An ROI calculation table is provided to help you assess the long-term benefits of our food and beverage packaging solutions.
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