Plastic Products Recycling & Crushing Solutions
Kaifeng has focused on plastic processing equipment for over 10 years, providing efficient plastic recycling and crushing solutions, plastic crushers, and other auxiliary equipment to transform waste plastics into reusable materials.
Plastic products are everywhere in modern life, from everyday packaging to industrial components. This brings significant resource consumption and environmental pressure. Efficiently recycling waste plastic products (such as bottles, shells, cases, pipes) and factory scrap, transforming them into reusable granules, is not just an environmental responsibility but also a potential “urban mine.” It can significantly reduce your raw material costs and create direct economic benefits.
Kaifeng Machinery specializes in industrial plastic crushing machine and cooling system, providing comprehensive equipment and solutions from size reduction, immediate sprue recycling to precise mold cooling. We help plastic product manufacturers and recyclers achieve efficient resource circulation.
Основные требования
For a successful plastic recycling and crushing solution, it is necessary to find suitable industrial plastic crushers and auxiliary processing equipment. Below are some core requirements.
Efficient Size Reduction
Capable of quickly processing large-volume materials to significantly reduce volume.
Uniform Output
Crushed fragments should be consistent in size and clean, facilitating downstream processes.
Stability & Durability
Equipment must run continuously and stably over long periods with low failure rates.
Intelligence & Environmental Care
Designed for low noise and low dust, improving the working environment.
Болевая точка
Are you facing the following challenges when handling plastic products and scrap?
Low Efficiency, High Costs
Bulky waste piles up, occupying vast storage and logistics space, leading to high transportation costs. Manual handling is time-consuming and labor-intensive.
Unstable Recyclate Quality
Excessive heat generated during crushing causes material oxidation, yellowing, and degraded properties. Inconsistent output size affects subsequent washing and pelletizing.
Poor Production Environment
Dust and excessive noise during crushing impact worker health and workshop conditions, posing safety risks.
Poor Equipment Reliability
Rapid blade wear when processing plastics of different hardness and toughness. Equipment is prone to jamming or damage, with frequent downtime for maintenance, affecting overall output.
Severe Sprue Waste
Sprue from injection molding machines is not recycled immediately, prone to moisture absorption and contamination in the open air, resulting in material waste.
Solutions in Plastic Crushing & recycling Solutions
plastic crushing & recycling Solution Overview
Kaifeng offers a closed-loop "Crushing-Recycling-Cooling" solution that converts plastic waste into reusable raw materials through a dual-path system. Core Process: Collected plastics are crushed into uniform fragments, then diverge based on source: Path A processes production line waste (sprues/rejects) for immediate reuse beside the press; Path B handles post-consumer plastics through washing, drying, and pelletizing to create high-quality recycled pellets.
Plastic Processing Solution details
Step 1: Collection & Feeding
Collect post-consumer plastic products (bottles, containers, etc.) and industrial plastic scrap. Visually inspect and sort to remove large non-plastic impurities.
Step 2: Crushing & Size Reduction
Feed the sorted plastic materials into the plastic crusher machine. It is shredded into small, uniform fragments. This step drastically reduces volume, saving storage and transportation space, and prepares the material for subsequent cleaning or reuse.
Step 3: Path Selection & Processing
Path A: Immediate Sprue/Re-grind Reuse (For Injection Molding)
For sprues and rejects directly from the production line, use an automatic beside-the-press recycling system. The crushed material (re-grind) is automatically conveyed back to the molding machine hopper for immediate reuse, saving raw material costs.
Path B: External Recycling & Washing Line
For externally collected post-consumer plastics, the crushed fragments proceed to a dedicated washing line. They undergo hot washing to remove labels, adhesives, and contaminants.
Step 4: Dehydration & Drying
The cleaned plastic fragments are dehydrated and dried to reduce moisture content, preparing them for the final pelletizing stage.
Step 5: Pelletizing & Rebirth
The dry, clean plastic fragments are fed into a pelletizing extruder. They are melted, filtered, extruded, and cut into uniform, high-quality recycled plastic pellets.
Step 6: Reapplication
The recycled pellets can be used to manufacture new plastic products, closing the loop and creating both economic and environmental value.
Why Chooose Kaifeng as your plastic processing partner
Глобальный сервис и высокая оценка клиентов
Kaifeng's plastic proceesing equipment is exported to over 20 countries and regions across Europe, the Americas, Africa, and Southeast Asia. With more than 500 corporate clients worldwide and a repurchase rate of 85%, we have built a solid global network and a trusted industry reputation.
Широкий спектр применения
Kaifeng's plastic proceesing machines and solutions are widely applied across diverse industries, such as plastic processing, recycling and waste management, chemical and pharmaceutical manufacturing, food and beverage production, HVAC and refrigeration, and rubber and composite manufacturing—demonstrating exceptional adaptability.
Широкий отраслевой охват
Kaifeng has a strong presence in the plastic auxiliary equipment sector, offering a complete portfolio that spans heat and cold exchange, crushing and recycling, mixing and dosing, dehumidifying and drying, as well as feeding and conveying systems. Our broad product range is designed to meet the demands of various production stages.
Неизменное качество и долгий срок службы
Operating under the ISO9001 international quality management system, Kaifeng uses high-quality materials such as hardened alloy blades and copper-core motors. Combined with advanced inspection equipment, these ensure stable performance and extend equipment lifespan by up to 50%.
Конкурентоспособные цены и гибкая настройка
With a focus on value, our plastic processing machines are priced 10%–15% lower than comparable equipment without compromising quality. We offer tailored customization, flexible payment options, and long-term warranties to maximize return on investment for our clients.
Передовые научные разработки и техническая экспертиза
Kaifeng operates a dedicated R&D center and technology department, equipped with modern production lines and advanced testing systems. Our experienced engineers constantly improve product performance and develop new solutions tailored to market demands.
Перерабатываемые виды пластмасс
Kaifeng's plastic processing equipment, such as plastic crushers, can process various types of plastics, covering different hardness levels, offering comprehensive and efficient services.
ПЭТ
Beverage bottles, food trays
PE (HDPE/LDPE)
Shampoo bottles, buckets, packaging film
PP
Microwave meal containers, car bumpers, chairs
PS
Appliance housings, foam packaging
ABS
Toys, electronic housings, pipes
ПВХ
Pipes, window profiles
Mandatory equipment
Получите индивидуальное решение
Tell us your material, output, and space requirements — we’ll engineer the right plastic crusher, shredder, and other auxiliary equipment for you, no guesswork.
Контактная информация
ЧАСТО ЗАДАВАЕМЫЕ ВОПРОСЫ
Q1: Do I need to frequently change blades or screens when processing different types of plastics?
A: Not necessarily. Our plastic crushers are designed for broad applicability. However, for specific materials (like very flexible films or very hard engineering plastics), specialized blades can be opted for. Changing screens controls output size and is a simple operation, usually taking just minutes.
Q2: Can your equipment handle bottles with labels or residue?
A: Yes. Our powerful plastic crusher machines can effectively crush bottles with labels. However, in a full washing line for recycling, subsequent washing stages are needed to remove pulp and adhesives. We can provide advice on complete equipment configuration.
Q3: What is the capacity range of your equipment?
A: We offer a range of plastic crusher models from small (50-100 kg per hour) to large (1-5 tons per hour). We can recommend the most suitable model based on your specific output needs and site conditions.
Q4: How does the cooling system fit into this process?
A: Our industrial chillers and industrial water chillers are crucial during the primary production of plastic products. They provide precise temperature control for injection molds, reducing cycle times and minimizing defects, which in turn reduces the amount of scrap generated that needs recycling. They ensure optimal production efficiency.
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