Horizontal Plastic Mixer: High-Efficiency Plastic Mixing Solution

A plastic machinery supplier with more than 15 years of particular experience knows that uniform, efficient mixing is quite decisive in the final output quality of plastic products. The KaiFeng Series Horizontal Plastic Mixer happens to be our flagship product, which is thereby made responsive towards pain areas expressed by modern-day plastic manufacturers concerning raw material pre-processing stages. In the video, get a complete look at this industrial-grade mixer, from its overall structure down to its core components, understanding intuitively about excellent mixing performance integrated with robust industrial design.

Ⅰ. Three Core Technological Advantages

1. Optimized Ribbon Agitator System

We have designed our dual-layer ribbon agitator blades with the help of Computational Fluid Dynamics (CFD) optimization. The mixing efficiency gets a lift by more than 30% against the conventional single-layer agitators and ensures 100% homogenous mixing of powders, pellets, and liquid additives within 3-5 minutes. There will be no dead spots and residue left behind, which is an excellent choice when used for engineering plastic modification that requires extremely precise coloration and formulation.

2. Heavy-Duty Industrial Structure

The entire machine body is welded from thickened carbon steel plates and undergoes rigorous annealing treatment, ensuring stability and durability during prolonged, high-load operation. The main shaft is crafted from high-strength alloy steel and is dynamically balanced, paired with large-sized heavy-duty bearings. This effectively reduces operational noise and vibration while extending equipment lifespan.

3. Intelligent Safety Control System

Standard PLC programmable controller and user-friendly touchscreen interface enable precise parameter settings (mixing time, stirring speed) and one-touch operation. Integrated multi-level safety protections—including door interlock, motor overload protection, and emergency stop button—comprehensively safeguard operators.

Ⅱ. Aplicaciones of Horizontal Plastic Mixer

1. Plastic Modification/Masterbatch Production

In plastic modification and masterbatch, horizontal plastic mixers provide the most efficient solution. Different resin fillers or additives are mixed completely, ensuring homogeneity and consistency from batch to batch. This is important for a manufacturer who wants to pursue quality with reduced error rates, which is quite effective in enhancing the product’s competitiveness in the market.

2. Large Injection/Blow Molding Products

For large injection and blow-molded products, this equipment excels in centralized material feeding. It efficiently blends recycled material, virgin resin, and color masterbatch in precise proportions, significantly reducing production costs while substantially improving raw material utilization. This delivers substantial economic benefits to manufacturers while ensuring stable product quality.

3. Chemical Raw Material Production

Horizontal plastic mixer comes with an excellent mixing performance, which helps to get a uniform mixture of various chemical ingredients so that manufacturers achieve an efficient and reliable mixing solution, leading to improved quality as well as productivity in the chemical products industry.

Ⅲ. Usage Notes and Selection Recommendations

• Compatible Equipment: This horizontal plastic mixer seamlessly integrates with automatic feeders, vibrating screens, storage silos, and other equipment to form automated production lines.
• Selection Guide: For the lab or small batch trial production, use the AHKF small capacity model. Use a large capacity for big batches of continuous production. Plastic mixing solutions can be designed by our technical team according to your material properties and the output you require.
• First Use: After installation, it is crucial to ensure that a qualified electrician connects the circuitry. Once the electrical connections are securely made, run the machine in idle mode for a full 30 minutes. This initial run allows you to closely monitor and verify that all components are functioning properly and smoothly.

As a professional plastic machinery manufacturer, we provide not only high-quality equipment but also comprehensive pre-sales consultation and after-sales technical support. For complete technical parameters of the AHKF horizontal plastic mixer (including model, power, capacity, dimensions, etc.), contact us to obtain your customized mixing solution.