Industrial Plastic Crusher : The Core Equipment for Efficient Recycling

In modern plastics processing plants, fast and efficient disposal of production waste, sprue residue, and rejects is essential to reduce production costs and improve resource utilization. This video provides a comprehensive introduction to our shredding solution, the industrial plastic crusher. As a professional manufacturer of plastic crushers, we are committed to providing stable, durable, and efficient recycling solutions.

 Ⅰ. 3 Core Performance Upgrades Redefining Crushing Efficiency

1. Copeland Scroll Compressor Drive System

Unlike pulverizers that utilize traditional electric motors or piston compressors, our product line incorporates a Copeland Scroll compressor as an innovative drive source. This unit ensures efficient performance. Scroll technology achieves continuous and uniform gas compression through the precise interaction of orbiting and stationary scrolls. Compared to traditional solutions, this technology improves energy efficiency by up to 25% and reduces operating noise to below 75 decibels. This reduces energy consumption, ensures a more consistent pulverization process, and creates a more comfortable workshop environment. This technology is particularly suitable for precision injection molding systems, where noise and energy consumption are critical.

2. Optimized Crushing Chamber and Cutter Design

The video clearly demonstrates our unique flat-blade crushing chamber design. Precisely calculated blade angles and screen gaps ensure that the material undergoes repeated shearing and compression within the crushing chamber, rather than simple impact. This design not only ensures more stable crushing and controllable particle size, but also significantly reduces dust generation. Compared to traditional claw industrial plastic crushers, our system improves crushing performance by over 30% for both soft and hard plastics such as PP, PE, and ABS. Furthermore, blade wear is reduced by 20%, effectively extending maintenance intervals.

3. Reinforced Structure and Safety Protection

As shown in the video, key components such as the bearing housing and spindle are made of high-quality steel and precision-machined to ensure high load capacity. Safety features include an overload protection system that automatically reverses rotation and sounds an alarm to shut down the machine if it comes into contact with a hard-to-break metal part, protecting the motor and blades. Additionally, key components such as the lid safety switch and emergency stop switch are fully compliant with international CE safety standards, providing comprehensive operator protection.

Ⅱ. Target Audience & Pain Points Addressed

1. Injection/Blow Molding

Our systems integrate directly into injection molding machines, enabling immediate recycling, shredding, and reuse of waste materials. This eliminates storage, transportation, and subsequent processing costs.

2. Plastic Recycling and Processing

For recycling companies handling large volumes of plastic waste (e.g., bottles, pipes, films), the equipment’s powerful shredding capacity and stable performance significantly improve overall production line efficiency.

3. Plastic Profile/Sheet Production

Our industrial plastic crushers easily convert production waste and cutting residues into high-quality recycled material, enabling a circular economy.

 Ⅲ. Usage Guidelines & Maintenance Recommendations

1. Compatible Materials

This industrial plastic crusher is suitable for shredding various thermoplastics, including ABS, PP, PE, PVC, PC, acrylic (PMMA), etc. It is not suitable for shredding hard foreign objects such as metal, wood, or glass.

2. Initial Setup and Commissioning Steps

After installation, perform the following checks before initial operation: Check the correct phase sequence and the correct distance between the blades and the screen. Before starting, ensure the crushing chamber is running idle. Allow the machine to idle for 1-2 minutes and check for any unusual noise or vibration. Only after confirming normal operation can the material be fed evenly.

3. Daily Maintenance

Regularly check the sharpness of the blades. If crushing performance decreases or particle size increases, immediately remove the blades for sharpening or replacement.

We invite you to explore our industrial plastic shredders, delve into technical specifications, dimensional drawings, and additional application case studies for various models.As a professional plastics machinery manufacturer, we provide not only machines but also comprehensive waste recovery solutions tailored to your specific material properties, production requirements, and site conditions. → Request your customized solution and detailed specifications